-Facing the challenge of grinding complex workpieces with high hardness, high toughness and easy to burn, Hengtai Abrasive Factory, relying on profound technical accumulation, has launched a variety of high-performance special grinding wheel products to provide customized solutions for manufacturing customers. The company's core products-Pink Corundum Grinding Wheel, Green Silicon Carbide Grinding Wheel, White Corundum Grinding Wheel and universal grinding wheel, have been successfully applied in many key fields, significantly improving customers' production efficiency and reducing comprehensive costs. Direct attack on the pain point of the industry: a breakthrough application of special grinding wheel
1. Powder corundum grinding wheel: to solve the stubborn disease of "tool steel grinding burn" Pain point: Tool steel, high-speed steel, etc. are prone to surface burns and annealing due to high temperature during grinding, which affects the life of parts. Solution: Powder corundum grinding wheel, with its excellent toughness and moderate self-sharpening, can effectively dissipate heat while cutting efficiently, significantly reducing grinding thermal damage. Customer value: After being adopted by a tool manufacturing enterprise, the burn rate of workpiece decreased by ≥60%, the surface roughness Ra was stably controlled within 0.2μm, and the tool life was significantly improved. 2. Green silicon carbide grinding wheel: solving the problem of "edge collapse and crack of hard and brittle materials" Pain point: Hard and brittle materials such as cemented carbide, ceramics, semiconductor materials, etc., traditional grinding wheels are easy to cause cracks and micro-cracks, and the yield is low. Solution: Green silicon carbide grinding wheel realizes "precise and controllable removal of brittle materials" with its ultra-high hardness and sharp abrasive particles, and the cutting surface is flat and the edge integrity is good. Customer value: According to the feedback from a cemented carbide nozzle manufacturer, the defective rate of edge collapse has been reduced from 15% to below 3%, the processing efficiency has been improved by 35%, and the annual material cost has been saved by over one million yuan.
3. White corundum grinding wheel: to achieve the strict requirements of "high precision and high finish" Pain point: Precision bearings, medical instruments, optical components, etc. require extremely high dimensional accuracy and surface smoothness (Ra≤0.1μm is often required). Solution: White corundum grinding wheel has high abrasive purity, sharp edges and corners, stable grinding force and low calorific value, which is especially suitable for fine grinding and ultra-fine grinding. Customer value: A high-end bearing enterprise used for groove grinding, the roundness error is ≤0.5μm, the surface consistency has reached the top level in the industry, and the customer order has increased by 30%.
Technical empowerment: not only grinding wheel, but also process optimization partner.
Hengtai Abrasive Factory knows that solving complex grinding problems requires a combination of product+technology+service:
1. Deep selection support: the technical team provides accurate suggestions on grinding wheel selection and specification customization according to workpiece material, equipment parameters and accuracy requirements.
2. Optimization of grinding parameters: assist customers to debug the best linear speed, feed rate and cooling scheme, maximize the performance of grinding wheel and prolong its service life.
3. Quick response mechanism: set up an application problem hotline, and the engineer will provide remote or on-site diagnosis within 48 hours to ensure the continuous and stable operation of the customer's production line.
Looking forward to the future: continuous innovation, wisdom to create peers
Today, with the acceleration of material iteration and the continuous improvement of manufacturing accuracy requirements, the universal grinding wheel can no longer meet the high-end demand. Hengtai Abrasive Factory will continue to invest in abrasive research and development and intelligent manufacturing process upgrade, and the future key layout will be: Ultra-precision/nano grinding wheel Intelligent on-line monitoring and matching grinding wheel Green low-carbon long-life grinding wheel technology We are willing to explore the limits of grinding technology with customers and help China Zhizao to a new height. "
About the company
Hengtai Abrasive and Abrasive Factory is a national high-tech enterprise focusing on the R&D and manufacturing of high-end abrasive and abrasive tools. With the mission of "finely grinding every micron and creating customer value", our products are exported to many countries and regions around the world and serve more than benchmark customers in many industries.
